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Build a cutting list with kerf and offcuts

Prepare cut requests, understand first-fit packing and reserve material for the physical cutting details the model excludes.

Maintained by AnsRio · Updated 2026-10-17 · About 1 min read

A cutting plan groups requested pieces into available stock lengths. It helps review a materials list, but physical cuts need allowances that depend on tools, material and sequence.

Use one length unit

Enter whole millimetres for stock, piece sizes and the cut gap. The tool expands quantities and sorts pieces longest first. Pieces longer than stock are rejected, and total pieces are capped to keep the plan inspectable. Confirm measurements and quantity before optimizing.

Understand the heuristic

First-fit decreasing puts each piece in the first existing stock that has room, otherwise opening another length. It is not a proof of the minimum possible stock count. Another arrangement might create fewer stocks or more reusable offcuts when several similar sizes compete for space.

Allow for the actual cutting sequence

The model reserves one kerf between adjacent pieces. It does not reserve end trim or an extra cut separating the last piece from an offcut. Grain, defects and measurement tolerance also matter. Review the exported plan and add allowances appropriate to the physical process before ordering or cutting.

Worked example

Scroll the table horizontally on small screens to see every column.

Total length gives only a lower bound
Requested piecesTotal lengthStock lengthIgnoring cuts
3 × 600 + 3 × 4003,000 mm2,400 mmAt least 2 stocks

The lower bound does not prove a packing is feasible. Layout and cutting allowances still need inspection.

Sources and checks

Examples are illustrative and can be checked with the linked tools. Read each tool’s assumptions before applying its result. How we verify methods.

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